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Enhance efficiency with an advanced Real-Time Location System

Real-Time Tracking for Workbench Assembly

Optimize manufacturing with workbench’s advanced, camera-based solutions from nexonar — boosting flexibility, safety, ergonomics, and efficiency while reducing recall risk.

Eliminate Errors with Real-Time Tracking

Optimize your manufacturing process with Workbench’s advanced solutions powered by nexonar’s camera-based systems. Benefit from greater flexibility, better ergonomics, lower recall risk, and higher efficiency.

Typical customer challenges

  • Swift System Integration and Retrofitting

    Integrating a new system into production can consume a significant amount of time. Therefore, a swift integration and especially retrofitting of a system would be highly advantageous. Additionally, the ability to quickly learn new positions in the future should be considered.

  • Error-Free Assembly: Precise Parts Identification

    A complex sequence can lead to numerous errors during assembly. A system that precisely indicates which parts need to be extracted from where and also shows where they belong would be ideal.

  • Automated Training for New Employees

    Training new employees can be time-consuming and costly. Ideally, a system that can autonomously guide the worker through each step would be perfect.

  • Flexible Assembly

    A system that can be use for different and even more complex products. A product which can fit to almost every station and application.

How can nexonar solve these challenges?

Upgrade your manufacturing process with advanced technology that prioritizes safety, ergonomics, and efficiency. By reducing recall risks and optimizing workflows, you can ensure a more reliable and productive operation.

  • Swift System Integration - Optimized Solution

    nexonar's advanced tracking and integration tools enable rapid system implementation and seamless retrofitting, reducing downtime and ensuring quick adaptation to new processes. By utilizing the common Open Protocol, which is the standard for tightening tools, integration with various systems becomes seamless and efficient.

  • Error-Free Assembly - Advanced Technology

    nexonar’s precise tracking technology guides workers through the assembly process, identifying correct parts and their placement, significantly minimizing errors and enhancing productivity. Further, it prevents the operator from tightening in the incorrect position.

  • Automated Training - Innovative Approach

    nexonar's intelligent guidance system autonomously trains new employees by providing step-by-step instructions, reducing training time and costs while ensuring consistent quality and performance.

  • Flexible Assembly

    With 3D capability, nexonar ONE can ensure tightening of the correct screw in the correct sequence, in complex application. Especially the side tightenings are not supported in traditional encoder systems. In addition the overall application can be set up wirelessly and is easy to relocate.

Advantages of the nexonar solution at a glance

Quality Control

Enhanced real-time tracking, because live monitoring ensures accurate progress and immediate error detection.

Quality assurance

Improved quality assurance, because automated data collection and analysis guarantee that each component meets high standards.

Time Management

Streamlined delivery targets, because optimized tool changeovers and calibration reduce downtime and improve production flow.

Effective Training

Increased precision in component placement, because real-time guidance ensures that all parts are accurately positioned according to specifications.

Would you like to learn more about our workbench solution nexonar ONE?

Main benefits of nexonar in your production

  • Traditional Workbench Assembly

    Manual instructions, paper-based or digital documents
    Relies on worker experience, prone to human error
    Slower due to manual checking and verification
    Post-assembly inspection required
    Limited documentation, prone to gaps
    Requires extensive hands on training
    Less adaptable to changes in workflow
    Variability in worker performance
    Workers must remember steps, leading to cognitive strain
    Low durability, shift over time
    There is no wireless option
  • Workbench Assembly with nexonar

    Real-time guidance with AR overlays and sensor-based feedback
    Precise tracking reduces errors, alerts for incorrect steps
    Faster assembly with automated guidance and validation
    Continuous quality monitoring with real-time feedback and traceability
    Detailed digital tracking of each assembly step
    Intuitive guidance and error prevention reduces learning curve
    Easily programmable for new products or processes
    Standardized workflow enhances consistency
    Visual and sensor based assistance reduces workload
    Maintenance free
    attach the tracker to any tool for positioning

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